PRODUCING AND MARKETING HIGH QUALITY WOOL
ISSUED: 5-90
REVISED:
G.L.M. Chappell
Wool is an important commodity on sheep
farms and ranches. Producing of high quality wool and achieving the associated
financial benefits should be every sheep producer's goal. To realize this
potential, one must be familiar with the primary factors affecting wool
value.
Wool Fiber Diameter
Wool is sorted at warehouses or other
concentration points into grades based on the diameter of the fiber, which
has a significant effect on the wool's ultimate use. Finer wool (smaller
diameter) is used in fine woolen cloth, while the coarser wools (larger
diameter) are used in carpets.
Wool Grading Systems
The grading system used for many years
began in colonial America and is called the "blood system." Wool from Merino
sheep was termed "fine" wool. When the coarse wooled colonial sheep were
crossed with the Merino, the wool from these sheep was called "1/2 blood"
(1/2 Merino). Wool from sheep carrying 3/4 coarse wool breeding and 1/4
Merino was termed "1/4 blood." The "blood system" was later used to designate
relative fineness or fiber diameter. However, this system could not be
refined enough to describe wool from newer breeds of sheep or wool from
different sections of the same sheep's body.
Because a more refined grading system
was needed, the "counts system" was developed. These grades are set by
governmental and private agencies according to the thickness or diameter
of the average wool fiber in the fleece. Counts, which range from 80s to
36s, are an estimate of the number of hanks of single strand yarn spun
from one pound of clean wool. A hank is 560 yards long. Therefore, a fleece
grading 50s would yield 28,000 yards (or 15.9 miles) of single strand yarn
per pound of clean wool.
Further refinement of the grading system
has produced the micron system, which uses direct microscopic measurements
of a sample of wool fibers to describe fiber diameter in microns. A micron
is 1/25,400 of an inch. Fiber diameter ranges from less than 17 microns
to more than 40.20. Table 1 compares the blood, counts and micron systems.
Accurate grading allows for more orderly
marketing of wool since all segments of the industry deal in the same terms.
The producer has little influence over the grade of wool he produces when
most breeding stock is purchased, and the most commonly used "commercial
ewes" produce 3/8 or 56s, 58s fleeces. However, grade influences sale price
when the producer's wool is sold on a graded basis since the demand (and
the price) for various grades does vary.
Wool Fiber Length
The length of the wool fiber (staple)
influences its grade since length affects its use in the industry. The
longer wools (combing) can be readily combed and processed into filler
yarn and cloth. French combing is the term applied to medium length wools.
The shorter length wools are termed "clothing."
Graders usually measure average fleece
fiber length by grasping a sample of wool between the thumb and fore finger
and pulling the fibers over the thumb toward the second knuckle. Actual
length of the wool falling into the 3 grades (combing, French combing,
clothing) varies because as fiber diameter increases, the length of the
fiber needed for combing increases. The term "staple," as used in the wool
trade, refers to the longer length wools within a grade.
Managing your sheep markedly affects
fiber length. Sheep sheared more than once/year produce shorter wools than
those sheared annually. Sheep shearers who do not remove all the wool from
an area on a sheep's body in one pass and must make "second cuts" reduce
fiber length. These are only two examples of how the producer influences
fiber length and the fleece's value.
Many producers shear twice each year.
Shearing before lambing offers several advantages -- less space required
for feeding and housing, less moisture in the barn area, more response
of the nursing ewe to changes in temperature and more sanitary conditions
for the lamb at birth and for the nursing lamb.
The disadvantages include increased'
nutritional requirements and a need for housing in inclement weather. Each
producer must weigh these advantages and disadvantages against the increased
shearing cost and reduced wool price even though "stress breaks" due to
lambing are at the end of the wool fiber and the shorter fleeces are usually
cleaner.
Table 1.--Wool Characteristics of Certain Sheep Breedsa
Breed |
Fleece Weight |
Spinning Count |
Average Fiber
Diameter (microns) |
PercentYield |
Rambouillet |
9-14 |
64-70 |
23-19 |
45-55 |
Targhee |
9-14 |
60-64 |
25-21 |
45-55 |
Columbia |
9-14 |
50-60 |
30-23 |
45-55 |
Dorset |
5-8 |
46-56 |
33-27 |
50-65 |
Hampshire |
5-8 |
46-58 |
33-25 |
50-60 |
Suffolk |
4-8 |
46-56 |
33-26 |
50-60 |
Southdown |
5-8 |
58-60 |
29-24 |
40-55 |
Suffolk-Rambouillet |
9-12 |
56-58 |
25-27 |
50-60 |
aSID, Sheep Production Handbook, Third Edition, 1988. Please
consult this source for more information.
Fleece Uniformity
The more uniform a fleece is, the more
valuable it is, so uniformity in fiber diameter and length is essential.
When a fleece varies greatly in grade and length, you may need divide it,
which requires extra labor and reduces its value. If variability is too
great, the entire fleece is graded as the lowest grade present in one part.
Choose breeding stock with uniform
fleeces. Avoid sheep with unusually coarse wool on the legs and other parts
of the body.
Table 2. --Staple Length Requirements and Yield Estimatesa
Blood Spinning
Count |
Fine
64/70s |
1/2 Blood
60/62s |
3/8 Blood
56/58s |
1/4 Blood
50/54s |
Low 1/4 Blood
46/48s |
Class1 |
Staple, in. |
>2¾ |
>3 |
>3¼ |
>3½ |
>4 |
French combing, in. |
1¼ to 2¾ |
1¼ to 3 |
2¼ to 3¼ |
|
|
Clothing, in. |
<<1¼ |
<<1½ |
<<2¼ |
<<3½ |
<<4 |
Yield, % |
Average |
45 |
50 |
55 |
58 |
60 |
Range |
30-60 |
35-65 |
40-70 |
43-73 |
46-75 |
aSID, Sheep Production Handbook, Third Edition, 1988.
1Unstretched lengths.
Yield
Yield, the amount of clean wool produced
from raw (or grease) wool in the scouring process, is expressed as a percentage.
For example, 100 lb of raw wool produces 55 lb of scoured wool. This wool
would yield 55%. Yield may vary from 35 to 60%, and can normally be expected
to increase as fiber diameter increases (see Tables 1 and 2).
The sheep itself provides the factor
most affecting yield, through the amount of yolk in its fleece. Yolk is
the natural grease and suint covering on the wool fibers of the unscoured
fleece and is excreted from glands in the sheep's skin. It lubricates the
fiber and prevents entanglement and injury as the wool fiber grows. Lanolin
and other products are produced from it.
Yolk is usually more abundant in finer
wool. It gives the wool a light to dark yellow color, hence the name "yolk."
Grease or yolk content is normally estimated as the fleece is lifted onto
the grading table. Fleeces with small amounts of yolk are bulky compared
to their weight and bounce when tossed onto the grading table. Greasy fleeces
(yolky) are heavy in proportion to their volume and may be greasy to the
touch.
The producer can affect yolk content
(and yield) in two areas, selection and management. Selection against greasy,
low yielding fleeces in breeding stock has been shown to markedly increase
yield, often with little sacrifice in total fleece weight. Sheep which
produce low yielding fleece often appear dark as the fleece grows. When
examined closely, the fleece shows a great deal of yellow and may feel
gummy.
Subjecting long-wooled sheep to heat
stress often results in "sweaty," lower yielding fleeces because the sebaceous
glands have excess secretion. Many producers favor this practice because
the resulting fleeces are heavier and often shear more easily. However,
excess stress at shearing time (April-May) reduces milk production in lactating
ewes. Confining sheep in a barn to keep them dry for shearing is probably
adequate to prevent dry, hard-to-shear fleeces and does not reduce yield
as does excess "sweating."
Color
Scoured wool's normal color is white.
This type of wool can be widely used in the industry because it can be
dyed to manufacturers' specifications. Fleeces which do not scour out white
are more limited in their use and usually less valuable. When off-color
fibers (any color other than white) appear in normal scoured wool, the
value of all the wool is reduced to the value of the off-color fibers unless
physical separation is possible.
Copper sulfate ( a common footbath
) and phenothiazine (mixed with feed, salt and/or minerals to help control
internal parasites) can result in stained fleeces. Copper sulfate permanently
stains the wool a characteristic green color. Phenothiazine as a feed additive
stains the wool green and residues of the material in the urine and feces
stains the wool red.
Selection against off-colored fleeces
in sheep and separation of off-colored wool (or fleeces) from the wool
clip are the best steps a producer can take to eliminate this problem.
Foreign Material
Foreign material in fleeces reduces
their value. Examples are heavy tags ( manure and sweat locks ), seeds,
unscourable paints and greases, excess water, thistles and burrs. Removing
these items requires extra processing. For example, acids must be used
to remove burrs from wool. When foreign material can not be readily removed,
the wool must be discarded.
Excess water ( the result of shearing
damp or wet sheep) not only reduces yield but may permanently damage the
wool from mold or mildew.
Reduce foreign material in fleeces
by:
•Shearing only dry sheep.
•Separating heavy tags into separate
bags.
•Bedding with "clean" straw or bedding
free of excess seeds or chaff.
•Using hay racks and grain troughs
which do not let fleeces get contaminated.
•Checking pastures for burrs, thistles
and other weeds and destroying them before they go to seed.
•Using only scourable paints and chalks
-- read the label.
•Removing sources of contamination
like greasy machinery.
•Using only paper twine to tie fleeces.
Sisal or plastic fragments in scoured wool render it useless for the spinning
and weaving industry.
Polypropylene is a serious wool
contaminant. Small pieces of this material (commonly used in hay baling
twine ) get tangled in the wool fibers and cannot be readily removed by
chemical or physical means. When found in the finished fabric, the polypropylene
must be removed by hand. The heat of the finishing process melts the small
polypropylene fibers and ruins the fabric. Sources of contamination include
short pieces of twine dropped from the baler, hay ground in the grinders,
pelleted feeds and contaminated bedding. Much of the contamination is in
the belly wool, so skirting the fleece to remove this short wool helps
control the problem.
Soundness
Soundness refers to freedom from weak
areas in the wool fiber which reduce milling qualifies. As a small bundle
of wool fibers are stretched slightly and plucked (much like a guitar is
plucked), the fibers should stretch slightly and spring back to their natural
length. If the wool fibers break under such examination, the fleece is
of less value since the resulting yarn or cloth breaks or tears easily.
Breaks in the wool fiber are normally
the result of stress on the sheep which produces it. A common example is
a ewe which runs a fever during lambing and later sheds her wool. Apparently,
periods of extreme stress interrupt normal wool growth. When growth resumes
and the "break" is pushed above skin level, the fleece may be shed; or,
if the break is not complete, the result is a weak fiber, which is easily
broken.
The basic goal of all good livestock
managers is to reduce stress and increase production. Attaining this goal
improve the wool clip's quality. Stress is not confined to short periods
of high body temperature. Exposure to high external temperatures, starvation
or lack of water, and long hard drives are only a few other examples of
stress situations.
The Wool Market Report
Public and private market news services
report wool prices weekly. Market reports normally include: Location, Amount,
Grade, Price (grease or clean) and Point of Delivery.
To relate farm prices for wool to such
reports you need to:
•Allow for delivery and processing
-A Boston price must include the cost of assembling, grading and transporting
the wool to a Boston warehouse.
•Allow for size of consignment -- carloads
or truckloads of wool can be processed more efficiently and cheaper per
unit than a consignment of only 700 lb.
•Allow for length differences -- prices
quoted are usually for staple (combing) wools. If your wool is shorter,
it is less valuable.
•Allow for yield -- if a grease price
is not quoted, yield must be estimated to arrive at an estimated "grease"
price of the producer's wool.
Example
Quotation: Boston, carload, 56s, clean price $1.80 delivered
|
Quotation |
Producer Estimate |
Location: |
Boston |
Lexington |
Cost of Delivery & Processing |
0 |
$ .7/lb |
Clean price |
$1.80 |
grease price |
Clean price |
$1.80 |
Yield |
50% |
Grease price |
.90 |
Less delivery
and processing |
-.07 |
Estimated Farm
"Value" |
$ .83/1b |
The National Wool Act
The National Wool Act of 1954, as amended,
provides for incentive payments to wool producers to encourage the production
of high quality wool. Funds are made available in the amount required to
bring the national average price for shorn wool up to the announced incentive
price. Therefore, in years when the national average exceeds the support
level no incentive is paid.
Here is an example of how a typical
poor, good and excellent producer will fare given the following market
information:
National incentive level, year X: $1.25
National shorn wool price, year X: $1.00
Incentive percentage 25%
|
Poor Producer |
Good Producer |
Excellent Producer |
Production |
1,000 lb |
1,000 lb |
1,000 lb |
Total wool receipts |
$750 |
$1,000 |
$1,350 |
Avg price/lb |
0.75 |
1.00 |
1.35 |
|
Poor Producer |
Good Producer |
Excellent Producer |
Incentive payment |
$750
x 0.25 |
$1,000
x 0.25 |
$1,350
x 0.25 |
$187.50 |
$250 |
$337.50 |
As the example shows, the program rewards
the producer selling a superior wool clip (at a higher price) more than
it rewards an average or poor producer.
The National Wool Act also provides
for payments on unshorn lambs based on 4 lb of wool/100 lb of lamb marketed.
The incentive is based on the absolute amount necessary to bring the average
wool price up to the incentive level. In the example, the subsidy on unshorn
lambs would be 4 x $.25 = $1/100 lb of unshorn lamb.
Producers should check with their local
ASCS office about the status of the program as well as deadlines and procedures
for filing for payment. Legislation in 1993 resulted in discontinuing the
Wool Act effective December 31, 1995.
Shearing Tips
•Contact a shearer early in the season.
Use a shearer who is gentle with sheep and does not cut the sheep or "second
cut" the fleece.
•Shear only when the sheep are dry
and free of mud or manure. Restrict feed and water immediately before shearing.
Bedding the barn at this time may result in more contamination of fleeces
than not bedding it.
•Provide a clean, dry shearing surface
with adequate light and a source of electricity.
•Provide necessary labor to catch sheep
and tie the wool if necessary.
•Keep the fleece in one piece when
removing heavy tags, manure locks, stained wool, etc. Bag this "reject
wool" separately.
•Roll the fleece flesh side out and
tie securely, but not tightly, with paper twine only.
•Store fleeces in wool bags in a clean,
dry area free of dust, dirt, rodents and birds. Do not store wool in plastic
(garbage bags) or paper bags.
Skirting The Fleecea
The following describes how you skirt
a fleece.
As applied to wool fleeces, the term
skirting implies the practice of separating all inferior portions from
the bulk of the fleece at shearing. This would normally involve but not
be limited to removal of head, lower leg and belly wool together with urine-
and blood-stained, fecal-contaminated fibers and skin pieces. The products
of skirting are termed skirted wool and skirts. All skirts do not have
equal value and should be packaged separately for technical and economic
reasons.
Wool from the top of the head, jaw
and cheeks tends to be short and sometimes heavily contaminated with plant
material. Belly wool is usually lower yielding and may be finer or coarser
than the bulk of the fleece. It also tends to contain more vegetable and
colored fiber contamination than the bulk of the fleece. Lower leg wool
is short and tends to be composed predominantly of medullated hair fibers.
The least valuable of the skirts, stained
fibers and tags, are composed of soiled fibers, scouring of which results
in a relatively low yield of stained and colored fibers that have limited
utility. Since the term "skirting" generally implies removal of all wool
that does not match the bulk of the fleece, short wool, matted pieces,
paint, skin pieces, areas of the fleece heavily contaminated with plant
parts and especially colored wool (stained and pigmented) all fall into
the skirts category.
The most critical aspect of skirting
wool is the amount actually removed. Crutching ( or tagging) will normally
account for between 5 to 10% of the total fleece weight. Belly wool and
other skirts from fine-wool fleeces have been reported to compose a further
8 to 20%. Economics dictate that skirts (not including crutchings) should
constitute no more than 10% of the overall fleece weight, irrespective
of the particular method of skirting that is used.
Marketing Wool
Marketing wool is the completion of
a 12-month production program. Several markets exist for wool. The country
buyer (often the shearer) offers the convenience of immediate disposal
of the wool and rapid settlement. Local delivery points are also a consideration.
Both these methods of sale are often based on average quality wool. Little
or no premium may be paid for a high quality wool clip.
Cooperative selling of wool often increases
receipts due to increased buyer competition for larger lots of wool. Premiums
are usually paid based on individual grading of each fleece. Discounts
are made for short, contaminated or low-quality wools.
aThe whole section on skirting a fleece is from SID, Sheep
Production Handbook, Third Edition, 1988.